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Fabricated Parts & Filters

Engineered for function. Trusted for a cleaner, safer world.

Discover POROSTAR®
And Get More Out Of Your Filter

Stronger. Cleaner. Smarter.

Built from multiple layers of precision woven wire mesh, POROSTAR® delivers unmatched strength, stability, and filtration performance. Its customizable laminate structure resists pressure, heat, and corrosion. This makes it the go-to solution for demanding filtration applications where consistency and durability matter most.

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Explore What’s Possible

  • Multilayered Wire Mesh Laminates

  • Sections and Round Parts

  • Inline Filters & Gasket Filters

  • Cylindrical & Pleated Wire Mesh Filters

  • Filter Plates

Precision-Crafted Wire Mesh That Can Overcome The Toughest Filtration Roadblocks

Filters that allow particle bypass or degrade over time

Woven wire mesh provides precise and repeatable pore sizes, ensuring consistent filtration performance throughout the component’s lifecycle.

Filters corrode or deform in harsh, demanding conditions

Woven wire mesh can be manufactured from stainless steel, Inconel, Hastelloy, and other alloys to withstand extreme process conditions.

Restricted flow and reduced system efficiency

Wire mesh allows for high permeability while still capturing targeted particle sizes, supporting higher flow rates with minimal pressure loss.

Frequent replacements and system interruptions

Fabricated wire mesh parts are engineered for strength and durability, reducing maintenance intervals and minimizing unplanned downtime.

Standard filters don’t fit specific system configurations

Fabricated mesh components can be custom-cut, pleated, welded, and formed to fit even the most complex geometries and flow requirements.

Excess waste not meeting regulatory demands

Woven wire filters are reusable, easy to clean, and can be fabricated for sanitary and FDA-compliant applications, supporting cleaner, safer operations.

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Your Mesh, Your Way

From shape and size to structure and surface treatment, every wire mesh component we fabricate is tailored to your exact specifications. Whether you need a single prototype or high-volume production, we work with you to deliver mesh solutions that fit your process, not the other way around.

  • Annealing/Sintering

  • Adhesion

  • Calendering

  • Cleaning

  • Cutting Processes

  • Pressing / Deep Drawing

  • Welding

  • Straighten and Stretching

  • Plastic Injection Molding

  • Stamping and Punching

Industries We Serve

Discover how woven wire rolls and cut-to-size pieces enable you to craft best-in-class solutions in-house while maintaining a reliable wire mesh inventory.

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  • Aerospace
  • Automotive
  • Chromotography
  • Pulp and Fiber
  • Water Filtration
  • Plastics and Extrusion
  • Oil and Gas
  • Carbon capture

More Than a Wire Mesh Supplier.
An Extension of Your Strategic Team.

With over 150 years of wire weaving expertise and the global support of Haver & Boecker, W.S. Tyler is built on precision, reliability, and partnership.

Your Questions Answered:
Capabilities, Services, and More

Woven wire mesh can be custom fabricated into a wide range of filtration components, including filter discs, cylindrical filter elements, multi-layer wire mesh laminates, strainers, baskets, and die-cut mesh gaskets. These parts are commonly used in industries like chemical processing, oil and gas, food and beverage, and water treatment.

Fabrication techniques such as welding, laser cutting, press punching, and plastic overmolding allow you to achieve highly precise dimensions and performance characteristics. Whether you need a high-flow support layer or a fine micron retention filter, custom wire mesh fabrication ensures a tight fit and dependable performance within your existing system architecture.

Selecting the correct wire mesh specification is critical for ensuring reliable performance in industrial filtration. This includes determining the appropriate mesh count, wire diameter, weave pattern, open area, and metal alloy. These factors directly affect filtration efficiency, flow rate, differential pressure, and resistance to corrosion or heat.

To make an informed selection, define:

  • Target micron rating or particle retention level
  • Process media (liquid, gas, slurry, etc.)
  • Operating temperature and pressure
  • Required chemical compatibility

Working with a mesh manufacturer ensures you get a solution that matches your process goals while avoiding costly downtime and frequent replacements.

Custom woven wire mesh filters are designed specifically for your process parameters, offering far more value than generic or off-the-shelf components. When you invest in a tailored mesh solution, you benefit from:

  • Improved filtration precision through mesh layering and exact micron control
  • Optimized flow dynamics, reducing clogging and pressure drop
  • Longer service life, thanks to high-quality materials and expert fabrication
  • Ease of integration into complex or space-limited equipment

This level of optimization is essential for sectors such as aerospace, pharmaceutical manufacturing, and food processing, where performance, compliance, and reliability are non-negotiable.

Compared to disposable media like paper or polymer filters, woven wire mesh offers superior durability, heat resistance, and reusability. Unlike sintered metal filters, woven mesh provides more customizable pore structures, shorter lead times, and easier integration into unique component shapes.

Key advantages of wire mesh filters include:

  • Reusable and cleanable construction (ideal for high-throughput or CIP systems)
  • Stable pore sizes for predictable, repeatable filtration
  • Broad alloy selection including 316, 430, and 904L stainless steel
  • Scalable fabrication for high-volume production or one-off prototypes

For applications demanding long-term filtration efficiency, high mechanical strength, and chemical resistance, woven wire mesh remains a top-performing, cost-effective option.

To receive an accurate quote and accelerate the design of your custom wire mesh filter, be prepared to provide key details such as:

  • Filtration application (e.g., hydraulic oil filtration, water purification, polymer extrusion)
  • Desired micron rating or mesh count
  • Part dimensions and shape requirements
  • System specifications (operating temperature, pressure, and flow rate)
  • Preferred metal alloy or coating for corrosion or heat resistance
  • Any applicable regulatory or industry standards (FDA, NSF, ISO, etc.)

This information allows the manufacturer to recommend the ideal weave type, layering structure, and fabrication process, ensuring the final product delivers maximum performance and compliance.

Discover The Potential Of Woven Wire Fabricated Parts and Filters

Schedule your meeting with a W.S. Tyler advisor to get started

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